Rapid prototyping, known as 3D printing or Additive Manufacturing, is a process that allows the creation of 3D objects by depositing material layer by layer. The materials used vary: plastic polymers, metals, ceramics or glass, depending on the principle used by the machine for prototyping, such as the deposit of the molten material or the welding of dust particles of the material itself by means of high-power lasers. This technique allows the creation of particular objects of extreme complexity including the so-called “trabecular structures“, structures that have very advantageous mechanical and physical properties (Fig. 1). They are in fact lightweight structures and at the same time very resistant and these characteristics have led them, in recent years, to be increasingly studied and used in application areas such as biomedical and automotive research fields.
Despite the high flexibility of prototyping machines, the complexity of these structures often generates differences between the designed structure and the final result of 3D printing. It is therefore necessary to design and build measuring benches that can detect such differences. The study of these differences is the subject of a Progetto di Ricerca di Interesse Nazionale (PRIN Prot. 2015BNWJZT), which provides a multi-competence and multidisciplinary approach, through the collaboration of various universities: the University of Brescia, the University of Perugia, the Polytechnic University of Marche and the University of Messina.
The aim of this thesis was to study the possible measurement set-ups involving both 2D and 3D vision. The solutions identified for the superficial dimensioning of the prototyped object (shown in Fig. 2) are:
- a 3D measurement set-up with a light profile sensor;
- a 2D measurement set-up with cameras, telecentric optics and collimated backlight.
In addition, a dimensional survey of the internal structure of the object was carried out thanks to to a tomographic scan of the structure made by a selected company.
The 3D measurment set-up
The 2D measurment set-up
If you are interested in the project and want to read more about the procedure carried out in this thesis work, as well as the resulting measurments, download the presentation below.